Oven
1.Washing machine production line
The washing machine production line includes inner tub forming line, inner tub pre-assembly line, case pre-assembly line, general assembly test line, packaging line, etc.
1.1 Wave washing machine inner tub production line
Product Description:
Through the effective application of the bottom servo motor, pic, middle CC-linek, and top H or ground level network. Realize the automatic production of equipment. It realizes the transformation of the traditional washing machine drum special machine production mode to the high-end automatic unmanned production mode.
The production line is automatically opened by the uncoiler, and the stainless steel strip is leveled by the leveling machine, and then sent to the automatic punching machine and automatic forming and trimming machine by the servo feeding machine for punching and forming.
When the inner barrel is produced, the robot will move the corresponding inner barrel piece into the production line and enter the automatic bending and rounding machine, and the robot will automatically move the semi-finished barrel into the rolling machine, and the robot will move the workpiece out of the automatic line after completion. It realizes the unmanned automatic continuous production from unrolling and leveling to bar rolling process. Manually pre-load the bottom of the barrel and use the barrel closure. Door crimping machine spin rivets the inner barrel to the plastic base, and finally the completed inner barrel is conveyed to the general assembly line through the material line to complete the production.
1.2 Drum washing machine inner tub production line
Product Description:
This machine is used to produce washing machine inner drums of the shape and size specified by the customer. The material is discharged after the processing of die punching, rounding, folding and buckling or welding, flanging, installing end caps, etc., so that the washing machine can be assembled. The shape and size of the washing machine drum can be designed according to the customer's drawing.
Uncoiling and leveling
The feeding device adopts a fully automatic servo feeding device that integrates the material frame, correction and feeding, which is space-saving, durable and easy to operate. The surface of the roller bar is chrome plated, so there is no indentation on the inner tube semi-finished products when leveling.
Stamping equipment
The structure of the stamping equipment is designed according to the product structure. The punching force of the press is designed to be at least 30% larger than the required punching force. The C-type press is welded with steel structure and annealed and aged to have sufficient strength and rigidity. After the punching machine, a plate turning machine is set up. The turning machine adopts a mechanical turning machine structure with two parallel roller beating lines, and the roller beating lines are made of plastic roller bars with belt drive, which is noiseless.
Upper and lower end cover riveting special machine
It is mainly composed of frame, rotating mold unit, buckling mold and knife feeding system, hydraulic system and electric control system.
The frame as a whole adopts three-beam and four-column press structure, the column is made of standard piston tool bar, and the sliding of the middle beam is guided by copper guide bush. The rotation of the workpiece is driven by the upper and lower positioning dies. The positioning dies are designed and made according to the size of the product.
Punching machine and top tripod special machine
The equipment is designed for two-station operation (single operator):
The punching device is set up as three independent devices according to the workpiece, dry circular arrangement, and the punching mechanism adopts hydraulic punching type.
Buckle riveting and bar pressing machine
Adopt cantilever type press structure, hydraulic pressure, pressure design 25 tons. The upper pressure head is guided by oil cylinder and copper guide bearing, and the pressure head mold is designed as composite mold, which can complete three functions of folding, buckling and pressing tendons. The hydraulic station and the equipment are designed as a whole, easy to install and debug, and occupy a small area.
Rolling and turning machine
The main body is basically designed according to the structure of standard three-roller rounding machine, and automatic equipment is set up in the loading and unloading part to meet the automatic production.
The rollers are vulcanized to prevent the drainage holes on the material from being squeezed.
Screw punching machine
The sinking device and the screw loading device are operated at the same station, and the hydraulic sinking system automatically sinks holes in the inner cylinder, and three sets of automatic screw tightening devices automatically feed and tighten the screws. The screw loading device takes 250 pieces of screws at one time.
Detection device
This device automatically detects the data such as end jump and diameter jump of the barrel mouth by electric sensor and compares with the standard data in the computer to detect whether the accuracy of the inner barrel meets the requirements.
1.3 Washing machine case stamping, bending and riveting automatic line
Product Description:
Washing machine outer case stamping bending riveting automatic line is used for automatic production of washing machine outer case.
The material is processed by punching, pressing, bending, riveting or welding the connecting plate and corner seat, etc. and then discharged. Our company can customize the design according to the customer's needs and the form of washing machine shells.
It is possible to change material without stopping production. The loading station consists of a pallet trolley, a transplanting suction cup robot, a positioning table and a rack.
The pallet trolley is set up with two units side by side to enter and exit the loading system frame in the direction perpendicular to the line body, driven by motors on two rails with the working surface below the ground level, so that the material can be changed without stopping production.
A total of 16 sets of suction cups, each 2 sets of suction cups with a vacuum emitter, to meet the production of a variety of platform boxes of Party A. Each suction cup is equipped with filtering device to prevent damage to the suction cups caused by unclean air source.
Adopt servo drive technology
The lifting and shifting of the wire body manipulator are driven by servo motor.
Suction material detection:Each set of manipulator is set with electronic suction material detection device to ensure that the manipulator grips the board material correctly.
2.Air conditioning production line
Complete set of air conditioner production line design and manufacture, internal machine assembly line, external machine assembly line, packaging and palletizing line
Main area distribution: pre-assembly area, vacuum section, refrigerant filling and leak detection, electric assembly section, commercial inspection, leak detection, post-assembly, packaging, etc.
3.Refrigerator production line
General assembly line composition: by the sheet metal forming powder spraying, box assembly, inner liner forming, box foam, general assembly vacuum test packaging.
3.1 Refrigerator backplane forming line
Description:
The equipment is used to produce refrigerator back plate line of specified shape and size, forming material can be selected from VCM, PCM, etc., after the processing of die punching and cutting, bending, wrapping angle and other processes out of the material, in order to carry out the refrigerator box assembly, side plate interface shape can be given according to customer drawings of specific solutions.
The line is used as refrigerator back panel forming, which consists of automatic loading, punching and cutting machine, bending machine, corner wrapping machine, discharging belt line and other stations, and pneumatic system, hydraulic system and electric control system and other parts. There are more molding options and a larger range of sizes to meet the diversified production needs of customers. It can be controlled by computer and connected into a line, and each special machine can be controlled separately, so it can realize individual manual and automatic production, and at the same time, the whole line can be produced automatically. It saves time and manpower investment than the traditional single-pole production mode.
3.2 Refrigerator steel top cover forming line
Product Description:
Refrigerator case steel top cover forming line with excellent integrity has started to replace the traditional structure of plastic top cover. In view of this, our company has launched an automatic production line for refrigerator cabinet steel top cover.
The machine is mainly used to produce refrigerator steel tops of customer specified shape and size. The forming material can be selected from VCM, PCM, etc.
The production line consists of automatic loading, punching and cutting machine, corner wrapping machine, edge folding machine, discharge section and supporting power system, hydraulic system and electric control system.
The whole set of equipment has more molding options and a larger size range, which can meet the diversified production requirements of customers.
The whole set of equipment is controlled by computer and connected into a line, which can run continuously and unmanned automatically, saving time and manpower investment than the traditional production mode of special machines.
3.3 Refrigerator side panel and U-shell line
Product Description:
This machine is used to produce refrigerator side panels and U-shells of customer specified shape and size.
The forming material can be selected from VCM, PCM, etc. After processing by die punching, roll tying, laminating (condenser), bending, etc., the material is discharged and used for the next step of refrigerator assembly.
The production line is composed of automatic loading, punching, turning, roll-tying forming, intermediate cutting, Z punching, corner wrapping forming, bending forming, condenser automatic laminating, U-folding forming, and discharging robots.
The effective application of equipment (or DP) network makes the whole set of equipment can run unmanned automatically and realize mixed production automatically.
The whole set of equipment is fully automated, with high product qualification rate and molding precision.
3.4 Refrigerator door shell forming line
Product Description:
This machine is used to produce refrigerator door shells of customer specified shape and size. The forming material can be VCM, PCM, steel plate, etc., and the material will be discharged after the process of die punching, flanging, etc., so that the refrigerator door body can be assembled. Door shell cross-section shape etc. can be given specific solution according to customer's drawing.
The production line consists of automatic loading, punching and cutting machine, film scribing machine, edge folding machine, discharge section and supporting automatic system, hydraulic system and electric control system.
The whole set of equipment has more molding options and a larger size range, which can meet the diversified production requirements of customers.
The whole set of equipment is controlled by computer and connected into a line, which can be produced continuously.
4. Water heater production line
4.1 Water heater assembly line
Applicable: gas water heater, electric water heater, wall-hung stove, etc.
Water heater production line is mainly composed of vertical barrel, pre-roll, rolled edge station, spinning edge, head adjustment, pre-spin, rolled edge station, spinning edge, conveying platform connection. The equipment is connected by conveyor belt, the workpiece is transferred between the equipment in one direction, and the production process is fully automated.
The entire production process of electric water heater is fully automated to a very high degree. The inner liner transmitted through the cableway is inspected by the assembly line, and after the sealing of the inner liner is tested by high-pressure water injection, it officially enters the assembly line.
4.2 Water heater shell sheet metal production line
Product introduction:
This production line is used to produce water heater shells of customer specified shape and size. It is composed of automatic feeding, punching and cutting, 180°turning, 45°folding, holding round button seam, rolling rib and other institutions. It can meet the production of water heater shells made of color pre-painted steel sheets (VCM or PCM). We can provide specific solutions according to customers' individual requirements such as product stereotype design and overall layout.
Automatic loading, punching and cutting, edge folding, round holding and buckling seams, rib rolling, etc.
Water heater shell shape and size, etc. can be given specific design solutions according to customer drawings.
5. Injection molding equipment and auxiliary machines
Crushing recycling series
Powerful crusher
Powerful plastic shredder
Medium speed machine side grinder
Medium and low speed multi-knife edge grinder
Slow machine edge crusher
Slow and silent shredder with double shaft
Film pulverizer
Film shredder (with recycling)
Small shredder with single shaft
Small shredder with single shaft
Large hollow material crusher
Silent concentrated crusher
Dry conveying series
Dryer
European dryer
Conveying integrated dehumidifying dryer (three machines integrated)
Oven
Linear vibrating screen
Vacuum suction machine
European high power suction machine
Multi-hopper auto Loaders
Automatic dust collector (no manual cleaning）
Screw feeder
Metering color master mixer
Central feeding system
Robotic arm
conveyor
Stirring color mixing series
High-end vertical color mixing machine
Economic mixen
High speed drying machine
Drum mixer
Horizontal color mixing machine
Large vertical drying mixer
Large horizontal mixer (optional drying function）
Hot and cold temperature control series
Water-cooled chiller
Air cooled chillen
Oil cooler
Air cooler
Mold temperature machine
Temperature control box
Cooling Tower
Cooling tower pump
Square cooling tower